Mechanical Engineering & Manufacturing

Inspection of surfaces for maintenance tasks

Task

A robot-assisted inspection system has been developed for the routine inspection of industrial plant surfaces. This system carries a camera and is designed to automatically detect damage based on images of the surfaces.

Solution approach

  • Design of the image capture system, including lighting, taking into account installation space requirements
  • Development of an algorithm for image capture and generation of high dynamic range (HDR) images
  • Algorithm for 3D reconstruction of surfaces from structured light projection images
  • Recognition of various surface features in the images
  • Parameter optimisation for the system using test images

Result

The image shows the 3D reconstruction of the surface.

Projektteam

Dr. Volker Türck – Optics development, simulation, training ZEMAX<sup>®</sup> OpticStudio<sup>®</sup>

Dr. Volker Türck

Optics development, simulation, training ZEMAX® OpticStudio®

Dr. Irina Ostapenko

Algorithms, data analysis and organisation

Dr. Irina Ostapenko – Algorithms, data analysis and organisation
Dr. Momme Winkelnkemper – Algorithms, data analysis and modelling

Dr. Momme Winkelnkemper

Algorithms, data analysis and modelling

Dr. Elisabeth Siebert

Optical development | Simulation | Coaching

Dr. Elisabeth Siebert – Optical development | Simulation | Coaching
Dr. Marcel Usner – Statistics, data analysis and modelling

Dr. Marcel Usner

Statistics, data analysis and modelling